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About this product

The Welder-Outer Prop Welding Machine is a dedicated fabrication system for the outer tubes of adjustable scaffolding props (size 0 to size 4 Acro props). Outer prop pipes require structural welding at two critical points: attaching the base plate at the bottom and fixing the threaded collar or sleeve at the top. Manual welding of these joints produces irregular beads that interfere with telescopic clearance. This automated machine incorporates dual pneumatic clamping stations and an adjustable-speed rotary spindle that holds the 60.3 mm OD outer tube concentric throughout rotation. The welding torch delivers consistent circular fillet welds around the base plate and threaded sleeve, ensuring the finished prop withstands rated design compressive loads up to 40 kN under BS 4074 / EN 1065 test conditions. Key Features Dual Joint Capability: Setup allows welding the square base plate at one station and the externally threaded collar at the opposing station. Hollow Spindle Pneumatic Chuck: Fast pneumatic actuation clamps tubes up to 65 mm OD without slippage during high-torque rotary movement. Automatic Arc Length Regulation: Torch slide maintains steady tip-to-work distance over slight variations in pipe ovality or plate thickness. Heavy-Gauge Structural Bed: Stress-relieved steel channel base maintains bed squareness and spindle alignment over years of high-volume usage. Adjustable Support Trolleys: Roller-bearing support stands handle outer tube lengths from 1.0 m up to 4.0 m with zero tube droop. Applications Scaffolding outer prop tube assembly (heavy-duty and light-duty props) Base plate and threaded sleeve attachment for shoring jacks Tubular column base welding for formwork support towers Industrial pipe-to-flange circular welding applications Manufactured at the National Cutting Tools works in Ludhiana, Punjab. Complete FAT testing with customer pipe and sleeve components is conducted prior to dispatch across Indian industrial hubs and export destinations in the Gulf.

Specifications

Type
Welding Machine
Material
Cast Steel, Stainless Steel
Welding Process
Arc Welding
Dimension
800mm X 600mm X 1200mm
Motor Drive
AC Inverter
Input Voltage
220V, 380V, Or 415V
Length Adjustment
150 To 2400 Mm
Weight
Varies Depends By Model
Insulation Class
Class H Or F
Phase
Single, Or Three Phase
Output Current Range
20A To 500A
Control Panel Type
Digital Or Analog Control
Efficiency
75 – 85%
Cooling Type
Forced Air Cooling
Wire Feed Mechanism
Continuous
Application
Power Plant Construction, Automotive Industry Use
Protection Class
IP23
Country Of Origin
India
Brand / Model
National Cutting Tools
Warranty
1 Year Industrial Manufacturer Warranty

More products from National Cutting Tools

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View complete catalog of National Cutting Tools (73 products)

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